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The last "VR" headset I bought was a cheap plastic case for Google Cardboard and it was horrible
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Construction is mostly hard plastic but the front (where the components most likely are) is a heatsink metal.
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Foam insert is easy to remove and can be washed if you don't like the new "plastic"
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If your cheeks start to hurt after a while, try tilting the sides where the straps are on the hard plastic pieces up while keeping the headset level
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The minimalist design actually works in the users favor as its unobtrusive, light, and with wonderful clarity
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Oculus would not honor a replacement as they said i took the device out of the US.